Hoist Intrinsically Safe Explosion-proof Magnetostrictive Level Gauge Working Principle

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Update time : 2026-11-09

The hoist intrinsically safe explosion-proof magnetostrictive level gauge uses the magnetostrictive effect to measure liquid level safely in hazardous hoist and lifting-equipment areas. A low-energy current pulse is sent through a magnetostrictive waveguide. The float carries a permanent magnet, so its magnetic field interacts with the pulse field at the liquid surface. This interaction produces a torsional strain wave, or ultrasonic pulse, that travels back along the waveguide. The electronics measure the time between the transmitted pulse and the returned echo. Because the wave speed in the waveguide is stable, the time interval is directly proportional to the distance from the sensor head to the float. The gauge converts this distance into a precise level value and outputs a standard signal for monitoring and control. Intrinsically safe circuits limit voltage and current, while the explosion-proof housing contains any internal spark or hot surface, preventing ignition of flammable gases or dust. The design allows reliable, maintenance-friendly level measurement on hoists, hydraulic tanks, reservoirs, and other confined industrial vessels. Temperature compensation and stable signal processing improve accuracy under vibration and changing process conditions. Thus, the gauge combines magnetostrictive precision with intrinsic safety and explosion protection for demanding hoist applications. Its robust probe and sealed electronics resist moisture, pressure, and mechanical shock in harsh lifting environments.



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