Reaction Kettle Explosion-proof Magnetostrictive Level Gauge Field Application

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Update time : 2026-11-09

Reaction kettles are widely used in chemical, pharmaceutical, and fine chemical production, where flammable solvents, high temperatures, and agitation make reliable level measurement a safety-critical task. The explosion-proof magnetostrictive level gauge is designed for these field applications. Its sealed probe and float operate without mechanical linkages, reducing wear and maintenance in viscous or contaminated media. The explosion-proof housing meets common hazardous-area requirements, allowing continuous level monitoring in Zone 1 and Zone 2 environments.

During installation, the gauge is mounted through a top flange or side port on the reaction kettle. The float moves with the liquid surface, and the magnetostrictive waveguide converts the position into a precise 4-20 mA or HART signal. Operators can monitor charging, reaction, and discharge stages in real time. Good grounding, correct flange sealing, and suitable isolation valves are essential. The probe length and float density should be selected according to tank height, liquid density, pressure, and agitation intensity.

In field service, the explosion-proof magnetostrictive level gauge improves process safety. It supports high accuracy and low maintenance under demanding conditions. Regular inspection of the float, wiring, and housing seal ensures long-term performance. With proper selection and installation, it provides a practical level measurement solution for reaction kettles in hazardous chemical plants.



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